Recover electricity from wasted steam pressure.
Aurvik Energy helps steam-intensive industries convert pressure drops and recoverable industrial heat into metered, low-carbon electricity — using steam expanders, turbines, ORC modules where suitable, remote monitoring, and flexible financing.
For suitable sites, electricity can be generated from energy already present in the steam system, while continuing to deliver process steam at the required pressure.
The pressure drop across your PRV may be recoverable energy.
Many factories generate steam at a higher pressure than the process actually needs. A pressure reducing valve (PRV) then throttles the steam down before it reaches the process. Pressure control is necessary — but when the drop happens only across a valve, useful energy is usually lost.
A boiler may produce steam at 10 bar while the process needs only 2 bar. Today, that pressure drop may be taken across a PRV. Aurvik helps assess whether part of that pressure energy can be recovered as electricity — while still delivering steam to the process at the pressure it requires.
A large, underutilized industrial energy recovery opportunity.
Steam pressure reduction and industrial waste heat are widespread across Indian and global industry. Strategic estimates suggest India could represent a realistic 10-year electricity recovery opportunity of 47–105 billion kWh per year across deployable steam and heat recovery use cases. The corresponding global opportunity is estimated at 560–1,240 billion kWh per year. Aurvik focuses on the most practical, measurable, and financeable portion of this market.
Four steps, from steam data to monitored electricity.
Measure
We collect steam flow, pressure, temperature, operating hours, process steam requirement, boiler data, PRV details, and electricity tariff information.
Model
We estimate recoverable power, annual generation, integration requirements, commercial structure, and expected operating range for the site.
Deploy
We deploy the appropriate expander, turbine, or recovery system with metering, controls, bypasses, interlocks, and safety integration.
Monitor
We track generation, uptime, pressure, and performance through remote monitoring for transparent reporting and billing.
Energy you already paid for — put to work.
Steam pressure recovery can generate electricity from energy already present in your steam system — without adding fuel and without requiring rooftop space.
- Reduce grid electricity purchase or diesel generation dependency.
- Improve total plant energy efficiency.
- Use existing utility-room infrastructure instead of rooftop area.
- Lower carbon intensity and support sustainability reporting.
- Deliver high utilization potential on continuous-steam sites.
- Complement solar, boiler efficiency, heat recovery, and other energy-saving measures.
- Create auditable savings through verified, metered generation.
Suitability depends on steam flow, inlet and outlet pressure, operating hours, steam quality, process stability requirements, available space, and site conditions — Aurvik confirms suitability only from measured site data.
Built for steam-intensive industry.
If your plant raises steam and reduces pressure before use, there may be a recovery opportunity. Typical candidates include:
Rice mills
Distilleries
Sugar mills
Food processing
Paper mills
Textile units
Chemical plants
Pharma plants
Biomass process industries
Industrial steam clusters
Any steam-intensive site with a meaningful pressure drop, high operating hours, or recoverable waste heat is worth assessing.
Own it, or let us finance it.
Aurvik can structure projects around the customer’s balance sheet, risk appetite, and site size. Commercial models are recommended after a feasibility check.
EPC / Customer-owned
We engineer, procure, and deploy the system; you own the asset.
BOOT
Aurvik or a project partner builds, owns, and operates the asset for an agreed period, with transfer options where suitable.
Energy-as-a-Service
Pay for verified energy output or an agreed outcome rather than purchasing the equipment upfront.
Shared savings
Project returns linked to measured generation and an agreed savings methodology.
Pilot deployment
A focused first installation to validate technical fit, metering, generation, and operating model before wider rollout.
Not sure which fits? Capex-light options are available only for suitable sites after technical and commercial validation — we'll recommend the right model after a feasibility check.
Measured before claimed.
Every Aurvik project is designed around verifiable data. Measurement and monitoring create trust for customers, financiers, auditors, and future portfolio financing.
Revenue-grade metering of generated electricity.
Steam instrumentation across the recovery system.
Secure and continuous data logging.
A live performance dashboard.
Future readiness for maintenance analytics and ESG reporting.
Monthly performance reports.
Transparent billing tied to verified, metered generation.
A quick feasibility check starts with a few numbers.
Share basic operating data and Aurvik will assess whether your site is technically suitable, commercially meaningful, and a candidate for pilot evaluation.
We're selecting pilot sites now.
A pilot is a focused first deployment that lets us prove fit, measure real generation, and build a repeatable model. Ideal characteristics:
Build the industrial energy recovery ecosystem with us.
Aurvik works with partners already trusted inside industrial steam systems. We invite:
An industrial energy recovery platform, built for repeatability.
Aurvik Energy is a new industrial energy recovery platform being built in India. We combine thermodynamic engineering, industrial integration, financing, and remote monitoring to turn wasted steam pressure and recoverable heat into measurable, low-carbon electricity. Our goal is to identify, finance, deploy, and monitor recovery assets inside steam-intensive factories — working with technology OEMs, steam-system experts, energy auditors, automation partners, financiers, and industrial customers. We’re starting with steam pressure recovery and building toward a broader industrial energy recovery infrastructure platform.
Is your factory reducing steam pressure through a PRV?
You may be wasting recoverable energy every day. Share your details and we'll assess whether your site is suitable for a feasibility study or pilot evaluation.